santosh.kumar.mec | Indian Institute of Technology (BHU)

Dr. Santosh Kumar

Professor

Department of Mechanical Engineering,IIT (BHU)

Phone No(s): 07080794851

Email: santosh.kumar.mec@iitbhu.ac.in

Area of Interest: Metal Forming,CAD-CAM-Additive manufacturing & Manufacturing Automation, Machine tools & Unconventional Manufacturing, Integrated Product Design & Development, Casting technology

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Name : Dr. SANTOSH KUMAR, PROFESSOR
Department : MECH. Engg. , IIT(BHU)
Education : Ph.D (IITK), ME(MNNIT, Alld.), BE(MNNIT, ALLD)

Orcid Id: 0000-0002-5848-1869
SCOPUS Author ID: 57197068448
Fellow IE (India) [F-1154539]
https://scholar.google.com/citations?hl=en&user=I7wL5K8AAAAJ
Dr. Santosh Kumar is Fellow IE (India) and presently looking into as Head of Mechanical Eng. Department. He has been Chairman & Coordinator of Teaching-Learning Cell & Professor incharge of IIT Main Library & Main workshop at IIT (BHU). He graduated (Production Engineering) from NIT Allahabad in 1986. Did his ME in 1988 from the same place. Did his Ph.D. work at IIT Kanpur (1999) under Prof. G. K. Lal & Prof. Kripa Shanker. He is having working Industry R&D exposure as well at Ispat Industries Dolvi (Mumbai).

Dr. Kumar bears a very good academic record and he has published more than 100 International & National journal papers. Dr. Santosh has guided about 28 UG and 32 PG projects and 50 Masters Thesis are also to his credit. Seven Ph.D. scholar has also completed his thesis under him. He has published 14 articles and has developed courses related to Technology of Competitive Manufacturing, Additive Manufacturing and Metal Forming etc. He has conducted several short-term courses for teachers National Level. He has organized several Conferences including 22nd National Jeevan Vidya Sammelan 2017. Dr. Kumar has also been Chairman of Induction Program Outreach Cell, (IIT-BHU).

He has completed 14 Sponsored Research projects under him. He has also worked as a consultant to many industries for industrial problems. He has developed four new machines from scratch for government Organization including recent Water-Air Oxygen Concentrator Machine in 2021. Three of them are patented. He has very extensive Administrative experience at Institute level and at the national level.

He is well established in the area of Automation and Manufacturing and teaches subjects related to metal forming, Automation and CAD/CAM in Manufacturing & Additive manufacturing. He has also been the in-charge of CAD/ CAM and Production Laboratory at IIT-BHU Varanasi and enjoys Institute administrative jobs and sports activities as well as. He has served at National level institutions Laboratory in many capacities. He has developed 'Additive Manufacturing & Product Design Developement Lab' including a 'Incremental Sheet Hydroforming lab' in Production Engg Department.

Industry Experience: one year (July 07 to July 08) at innovation & Technology Centre, ISPAT IND. MUMBAI.
Teaching Experience: more than 26 Years (U.G and P.G)
Research Experience: >25Years- Modeling of Metal forming Processes, CAD-CAM-CAE and Unconventional Manufacturing, competitive manufacturing & Automation of Manufacturing processes.

Consultancy Experience: Experience with DLW Vns, ISPAT Ind. Mumbai, HINDALCO and OMEERA doors Industries of Varanasi, BARC Mumbai.
Consultancy work: 3 (completed)

Research Projects: 12 (completed) MODROB: 1 (completed), FIST: 1 (completed)

Developed Machines:

CONCOST Extrusion Machine 2. RP-FDM Machine 3. Sheet Hydroforming Setup 4, Incremental Sheet Hydroforming Setup 5. Micro Testing Machine 6. Tube Hydroforming Machine 6. Water-Air Oxygen Concentrator machine

No. of Research Associates worked: 5, No. of Senior Research Fellows worked: 3, others: 4
Courses Taught:
U.G: Computer Aided Design, Unconventional Machining Processes, Flexible Manufacturing System, Machine Tools & Manufacturing Systems, Computer Integrated Manufacturing, Manufacturing automation, , Additive manufacturing & Rapid Design & Manufacturing

P.G: Mechanics of Metal Forming, Technology of Metal Forming, CAD/ CAM & Automation etc. Technology of Competitive manufacturing, Integrated Product Design & Development

Ph.D Theses Guided: 7 + 6 (ongoing)

M. Tech. Thesis Guided: 48(completed) + 2 (ongoing), UG/PG Project Guided: 21 (UG) and 15 (PG)
Summer-Winter Schools/ UGC Refresher course / QIP courses attended: 15 (more than 70 weeks)

Publications:
Int. Journal [28 + 4 under print] Nat. Journal [5] Int. Conf.: [15] [Nat. Conf. :[20]
Research project reports - 7, Conf. Proceedings - 6, Books – 1, Book chapters- 2 Articles: 16

Course developed: Technology of Competitive Manufacturing, Rapid Design & Manufacturing, Integrated Product Design & Developement

Reviewer of Journals: (i) Int. J. of Prod. Research (ii) Int. J. of Mat. Proc. Tech. (iii) Int. J. of Man. Tech. & Mgt.(iv) J. of Mech. sciences (v) DRDO journal

Life Members of: ISTE, New Delhi, System Society of India, IE (I), MES (BHU), Additive Manufacturing Society of India [AMSI]
Awards/ honors: 8

INTERNATIONAL JOURNALS: 73

S. No.	Month & year of Publication		Title	Name of Journal		Referred journal or not	Number of citations (where possible)
1	2018		Assessment of mechanical properties and flammability of magnesium oxide/PA 12 composite material for SLS process	Rapid prototype journal		Referred	N/A
2	2019		Introduction to Magnesium Alloy Processing Technology and Development of Low-Cost Stir Casting Process for Magnesium Alloy and its Composites	Journal of Magnesium		Referred	N/A
3	2018		Analysis of pressure assisted incremental sheet forming process through simulation	International journal of Mechanical and Production Engineering Research and Development IJMPERD		Referred	N/A
4	2018		Analysis of factors affecting the dimensional accuracy of 3D printed products	Proc. ICMPC-2018, Materials today Proceedings		Referred	N/A
5	2018		Mathematical modelling to predict mechanical properties of Copper C101 feedstock in continuous extrusion	Journal of Materials Science and Engineering		Referred	N/A
6	2017		Simulation of Cup Drawing by Different Methods	International Journal of Engineering Science and Technology		Referred	N/A
7		2017	A Targeted Functional Value based Nano clay/PA Composite Material Development for Selective Laser Sintering Process	Proceed of a Manufacturing, Elsevier Pub.		Referred	N/A
8		2017	Synthesis and Characterization of Si Cp Reinforced Magnesium Alloy Based Metal Matrix Composite Through Vacuum Assisted Stir Casting Process	International Journal of Applied Engineering Research		Referred	3
9		2015	Recent development of hydro forming A review	International journal of advanced manufacturing systems		Referred	6
10		2013	Incremental Die-less Forming of Sheet Metals A Short Review	Int. Journal of Mechanical Engineering Research		Referred	N/A
11		2013	Recent development in micro hydro forming	Journal of Hyundai publication		Referred	4
12		2013	A Generative CAPP system for sheet hydro forming of CP Titanium	International Journal of Emerging Technology and Advanced Engineering		Referred	2
13		2013	Development of Lathe Attachment for a CNC Machine	Journal of The Institution of Engineers India		Referred	4
14		2012	Modelling of Sheet Hydro forming of CP Titanium for semi-spherical cup shape product	Journal of Modelling and Simulation in Design and Manufacturing		Referred	N/A
15		2012	Modelling of Sheet Hydro forming of CP Titanium for semi-spherical cup shape product	Journal of Modelling and Simulation in Design and Manufacturing		Referred	N/A
16		2012	A Generative CAPP System for Tube Hydro Forming	Journal of The Institution of Engineers India		Referred	N/A
17		2010	A Process Planning System for Cold Extrusion	International Journal of Engineering Science and Technology		Referred	N/A
8		2010	CAE Simulation of Extrusion Process and its Experimental Verification	J. of Modelling simulation in Design Manufacturing		Referred	N/A
19		2008	A Generative Process Planning System for Parts Produced by Rapid Prototyping	International Journal of Production Research		Referred	32
20		2008	A Transfer Molding Process Using Particulate composite Material Virtual Testing	Journal of I.E India		Referred	5
21		2007	A Feature based Analysis of Tube Extrusion	Journal of Material Processing Technology		Referred	17
22		2007	Die Design and Experiments for Shaped Extrusion under Cold Hot Conditions	Journal of Material Processing Technology		Referred	37
23		2004	A Finite Element Thermal Model for Axi-symmetric Cold Hot Extrusion using Upper Bound Technique	Journal of I.E India		Referred	N/A
24		2004	A Feature Based Design of Extrusion Process Using Upper-Bound and Finite Element Techniques for Extrudable Shapes	J. of Mat. Proc. Tech. Referred		Referred	14
25		2003	A Generative Process Planning System for Cold Extrusion Process International	Journal of Production Research		Referred	13
26		2002	Analysis of Cold Extrusion for Non Re-entry Cold Extrudable Shapes Trans. ASME,	Journal of Manufacturing Science and Engineering		Referred	8
27		2010	A Feature Recognition Methodology for Extrudable Product Shapes	International Journal of Production Research		Referred	12
28		2023	Robot-Assisted Cold and Warm Incremental Sheet Forming of Aluminium Alloy 6061 a comparative study	Metals		Referred	N/A
29		2021	Robot-Assisted Incremental Sheet Forming of Al 6061 under static pressure Preliminary study of thickness distribution within the deformation region	Journal Materials Today		Referred	4
30		2022	Experimental Investigation and Analysis of Thickness Distribution in Elliptically Hydro-formed Al6061T4 Tube Samples under Different Internal Pressures	Advances in Materials and Processing Technologies		Referred	6
31		2022	Effect of Build orientation on Metallurgical and Mechanical Properties of Additively Manufactured Ti6Al4V Alloy	Journal of Material Processing Technology		Referred	7
32		2022	3D waviness effect of carbon nanotubes on fundamental natural frequency and modelling of resonance of nanocomposite structure	International Journal of Computational Materials Science and Engineering		Referred	N/A
33		2022	Wear Characterization of Laser Cladded Ti-Nb-Ta Alloy for Biomedical Applications	Crystals		Referred	3
34		2022	Effect of cryogenic grinding on surface characteristics of Additively manufactured Ti06Al-4V Alloy	Surface topography Metrology and Properties		Referred	3
35		2021	Micromechanical Property And Stress Analysis Of Fibre Reinforced Composite Using Fe Analysis Simpsons Method	Materials Today Proceedings		Referred	2
36		2021	Variation of density in additive manufacturing of ceramic parts: A review https://doi.org/10.1016/j.matpr.2021.03.070	Materials Today: Proceedings, 47 (11), Pages 2742-2745, ISSN 2214-7853,
37		2022	Influence of high-intensity horizontal mould vibration on the density, grain refinement, and mechanical characteristics of a die-cast aluminium alloy LM-21	Institution of Mechanical Engineers, Part E Journal of Process Mechanical Eng.		Referred	2
38		2022	Numerical Analysis of Intricate Aluminium Tube Al6061t4 thickness variation at different friction coefficient and internal pressures during bending	Int. journal Of Mechanical Production Eng. Research Development IJMPERD		Referred	3
39		2022	Influence of High Amplitude Mould Vibration on the Morphology of Silicon in the Al-Si Alloy A308	Silicon		Referred	2
40		2022	Effect of TiC Reinforcement on Mechanical and Wear Properties of AZ91 Matrix Composites	International Journal of Metal casting		Referred	4
41		2022	A low cost novel paper-based sensor for measuring starch adulteration in milk	Microfluidics and Nano fluidics		Referred	2
42		2020	Effect of SiC Reinforcement and Its Variation on the Mechanical Characteristics of AZ91 Composites	Materials		Referred	14
43		2019	Diametric Growth and Hardness Variation in Al6101 T6 during Flow Forming	International Journal of Innovative Technology and Exploring Engineering IJITEE		Referred	N/A
44		2021	Experimental investigation of flow forming forces in A17075 and AI2014 A comparative study	Materials Today Proceedings		Referred	3
45		2017	Micro structural features Induced by sheet hydro forming of non-ferrous Metals	Journal of Res. Dev. Refer Material science		Referred	3
46		2022	The Experimental Study of Hydro formed Al6061T4 Elliptical Tube Samples under Different Internal Pressures	EMITTER International Journal of Engineering Technology		Referred	2
47		2021	Effect of Variation of SiC Reinforcement on Wear Behaviour of AZ91 Alloy Composites	J. OF MATERIALS		Referred	N/A
48		2020	Experimental Investigation of Flow Forming of Al 7075-0	International Journal, Mechanical and Prod1 Engineering Research Development IJMPEI		Referred	N/A
		2020	Finite element and micromechanical analysis of Glass/Epoxy Laminated Composite with Different Orientations	Mat. Today Proc. Elsewer		Referred	N/A
49		2020	Finite Element and Micromechanical Modelling for Investigating Effective Material Properties of Polymer-Matrix Composite and Generation of Water Absorption Profile Experimentally	International Journal Mechanical and Prod, Engineering Research Development IJMPER		Referred	N/A
50		2019	Diametric Growth and Hardness Variation in Al6107 T6 during Flow Forming	International Journal , Innovative Technology Exploring Engineering		Referred	N/A
51		2019	Experimental and analytical evaluation of Incremental Sheet Hydro-Forming strategies to produce high forming angle sheets	Heliyon		Referred	N/A
52		2018	Comparative Numerical and Experimental Investigation of Conventional Deep Drawing and Rubber Assisted Forming Cup Made up of Stainless Steel304	International Journal Mechanical and Prod, Engineering Research Development		Referred	N/A
53		2018	Casting and Characterization of Tic Particulate Reinforced AZ91 Magnesium Alloy Metal Matrix Composite Through Stir Casting Process	International Journal , Mechanical Engineering Technology,		Referred	N/A
54		2018	Comparative formability study of Natural rubber, B nitrile rubber and silicon rubber in rubber assisted forming of hemispherical copper cup	International Journal of Mechanical and Production Engineering Research and Development IJMPERD		Referred	N/A
55		2023	Prediction of different Force Components during Single Point Incremental Sheet Forming by Mathematical Model and Validation through Experiments Simulations	Processes MDPI		Referred	2
56		2023	Surface Integrity of Cryogenically Finished Additively Manufactured and Conventional Ti-6Al-4V Alloys	Metals		Referred	1
57		2023	Effect of Build Orientation on Metallurgical and Mechanical Properties of Additively Manufactured Ti-6Al-4V Alloys	Journal of Materials Engineering and Performance		Referred	2
58		2023	Metallurgical, mechanical and tribological behaviour of AZ31-Mg reinforced metal matrix composite	Advances in Mechanical Engineering		Referred	0
59		2023	A Mathematical Model for Force Prediction in Single Point Incremental Sheet Forming with Validation by Experiments and Simulation	Processes, Vol 11 6, 1688		Referred	1
60		2023	Effect of Build Orientation on Metallurgical and Mechanical Properties of Additively Manufactured Ti-6Al-4V Alloys	Journal of Materials Engineering and Performance		Referred	1
61		2023	Effect of Heat treatment on Electrochemical behaviour of Additively Manufactured Ti-6Al-4V Alloy in Ringers Solution	Journal of Materials Engineering and Performance		Referred	1
62		2023	Force estimation in Flow Forming of Al6101 T6 stepped cylinder-Experimental Analysis and Mathematical modelling	Proceedings of the Institution of Mechanical Engineers, Part E Journal of Process Mechanical Engineering		Referred	2
63		2019	Assessment of mechanical properties and flammability of magnesium oxide/PA12 composite material for SLS process	Rapid Prototyping Journal 251 176-186		Referred	9
64		2019	Experimental and analytical evaluation of Incremental Sheet Hydro-Forming strategies to produce high forming angle sheets	Heliyon 5 6		Referred	7
65		2025	Direct ink writing and rapid microwave sintering of alumina,https://doi.org/10.1016/j.ceramint.2024.11.135	Ceramics International 51(2), 1605-1612, ISSN 0272-8842		Referred	1
66		2025	Effect of Particle Size and pH on Stability of Alumina Suspension for Direct Ink Writing,	Materials Today Communications (accepted)		Referred	-
67		2023	A mathematical model for force prediction in single point incremental sheet forming with validation by experiments and simulation	Processes (MDPI) https://doi.org/10.3390/pr11061688		Referred	4
68		2024	Advancements in robot assisted incremental sheet hydroforming: a comparative analysis of formability, mechanical properties, and surface finish for rhomboidal and conical frustums		International Journal of Intelligent Robotics and Applications (Springer Nature Singapore)	Referred	2
69		2025	A Comprehensive e Experimental Investigation of Hydraulically Supported Robot Assisted Incremental Sheet Forming of Al6061 Sheets		Journal of Manufacturing Science and Engineering (ASME) accepted	Referred	-
70		2024	Investigation on Fractographic and Microstructure Evolution in AA7075/ZrO/G Multilayer Laminated Composite Fabricated Using Friction Stir Additive Manufacturing Process BYAbdhesh Kumar, Yogesh Kumar, Kuntal Maji, Santosh Kumar		JMEP (Springer Nature)	Referred	1
71		2024	Optimizing Parameters of AWJM for Ti‑6Al‑4 V Grade 5 Alloy Using Grey Entropy Weight Method: A Multivariable Approach BY Amit Kumar Dubey, · Yogesh Kumar, and Santosh Kumar		J. Inst. Eng. India Ser. C https://doi.org/10.1007/s40032-024-01139-8	Referred	-
72		2025	Evaluating Cone and Pyramid Frustums with Constant and Varying Wall Angles in Single-Point Incremental Sheet Forming by Bhasker, R., Kumar, Y., Kumar, S., and Singh, R.		SAE Int. J. Mater. Manf. 18(3), 2025, https://doi.org/10.4271/05-18-03-0019	Referred	1
73		2024	Improvement in Formability of Copper Sheet in Single Point Incremental Forming by Combined effects of tool stirring action and optimized forming process parameters by Ajay Kumar, Yogesh Kumar, Santosh Kumar and Fariborz Forouhandeh		Int. J. of Materials Engineering Innovation (IJMATEI-198057)	Referred	1

INTERNATIONALS CONFERENCES: 15

Kushagra Tiwaria, Santosh Kumar, Analysis of the factors affecting the dimensional accuracy of 3D printed products, Proc. ICMPC_2018 (Materials Today: Proceedings), 5 (2018) pp18674–18680.
S. Kumar, P. K. Singh & S. S., Pande (Feb. 2007), “Glass Fiber Reinforced Plastic Enriched with Aluminium Particulates”, International Conference on Recent Advances in Composite Materials, India Habitat Center, Mumbai.
Devendra Kumar Sinha and Santosh Kumar, (2010), Development in Continuous Extrusion of Alloys- A Review, Proceeding of International Conference on Computational Methods in Manufacturing (ICCMM 2011) [], December 15-16, at IIT Guwahati, India. Pp 84-89.
Vivek Roy, Santosh Kumar[1], Aseem Kumar Singh, (2011), Development of a CNC Lathe from a CNC Rapid Prototype Machine ICAM 2011 International Conference on Agile Manufacturing Systems: approach for engineering Agile of Organisations and processes, Pp 627-635.
Sunil K Tiwari, Sarang Pande Santosh M Bobade & Santosh Kumar (2017), A targeted Functional Value Based Nanoclay/PA12 Composite Material Development for Selective Laser Sintering Process, Procedia of Manufacturing 2351-978@2017 Pub by Elsevier, 15th Global Conf on Sustainable Manufacturing at Sep 25-27, 2017 (ISRAEL)
Utkarsh Mishra, Santosh Kumar, (2011), Design and Fabrication of Fresnel Lens, ICAM 2011 International Conference on Agile Manufacturing Systems: approach for engineering Agile of Organisations and processes Pp 791-796.
Santosh Kumar and Abhinav Kr. Kushwaha, (2010), Development of an innovative e-content generation process, Technology, pp 180-185 (INSPEC Accession Number: 11476064)[e-ISBN: 978-1-4244-7361-8, Print ISBN: 978-1-4244-7362-5].
Devendra Kumar Sinha and Santosh Kumar (2011), Development in Continuous Extrusion of Alloys- A Review Proceeding of International Conference on Computational Methods in Manufacturing (ICCMM 2011), December 15-16, at IIT Guwahati, India. Pp 84-89.

9. Vivek Roy, Santosh Kumar [2], Aseem Kumar Singh, (2011), Development of a CNC Lathe from a CNC Rapid Prototype Machine ICAM 2011 International Conference on Agile Manufacturing Systems: approach for engineering Agile of Organisations and processes Pp 627-635.

10. Utkarsh Mishra, Santosh Kumar (2011), Design and Fabrication of Fresnel Lens: ICAM 2011 International Conference on Agile Manufacturing Systems: approach for engineering Agile of Organizations and processes Pp 791-796

11.Santosh Kumar & Abhinav Kr. Kushwaha (2010), Development of an innovative e-content generation process: Int. Conf. on Recent Advances in Composite Materials, India Habitate Center New Delhi (Feb. 20-23, 2007)

12. S. Kumar, S. S. Pande and P.K. Singh (2007), Glass Fiber Reinforced Plastics enriched with Aluminum Particulate: Int. Conf. on Recent Technology for Education (T4E2010) I.I.T. Mumbai (July 1-3, 2010)

13.Sarang Pande & S. Kumar (2006), Development of a Retrofitted RP Machine for Rapid manufacturing, Indo-Us Workshop on ’Rapid Manufacturing’ at Bangalore International Centre (BIC), TERI Complex, 4^th Main, 2^nd Cross, domlur II Stage Bangalore 560071 (April 17-19)

14.Santosh Kumar & S. K. Prasad (2003), Feature Based Design of Extrusion Process Using Upper-Bound and Finite Element Techniques for Extrudable Shapes, Int. Conf. on ‘Advanced Material Processing Technology 2003 (AMPT 03) School of Manufacturing Science, Dublin (IRELAND) (July 8-11,03)

15.Santosh Kumar (2000), Computer Aided Process Planning System for Cold Extrusion Process, Int. Conf. on Manufacturing (ICM 2000), Dept. of Ind. & Prod. Engg., Bangladesh Univ. of Engg. & Tech., Dhaka, Bangladesh (Feb. 24-26).

NATIONAL PEER REVIEWED JOURNALS: 4

Pande Sarang S. & Kumar S., A Transfer Moulding Process Using Particulate composite Material & Virtual Testing, (2008), Journal of I.E (India), Vol. 89 (Series C-MC/2) [ISSN: 2250-0545 (Print) 2250-0553 (Online)], (April 29, 2008), pp 3-8, Springer Publishers.
S. Kumar & B. Sreenivasulu, A Generative CAPP System for Tube Hydro Forming, (2012), Journal of The Institution of Engineers (India). Series C [ISSN: 2250-0545 (Print) 2250-0553 (Online)], Vol. 93 (1), pp 1-25, Springer Publishers.
Vivek Roy & Santosh Kumar, Development of Lathe Attachment for a CNC Machine, (2013), Journal of the Institution of Engineers (India) Series C [ISSN: 2250-0545 (Print) 2250-0553 (Online)], Vol. 94 (2), pp 187-195, Springer Publishers.

NATIONAL CONFERENCES: 20

Kumar Y. and Kumar S, Design and Development of Single Point Incremental Sheet Forming Machine, published at 26th AIMTDR conf.(IIT Guwahati), (2014), pp. 94.1- 94.4[ISBN:978-8-19274-612-8].
Kumar A., Kumar S., & Yadav D.R., Review of Rubber based Sheet Hydro-Forming Processes, published at 26th AIMTDR conf.(IIT Guwahati), (2014), pp 101.1-101.5. [ISBN:978-8-19274-612-8].
Sinha D.K. & Kumar S., Studies on effect of feedstock temperature in Continuous Extrusion, Published at 26th AIMTDR conf.(IIT Guwahati), (2014), pp 194.1 [ISBN:978-8-19274-612-8]( http://www.iitg.ac.in/aimtdr2014/PROCEEDINGS/html/papers_metal_forming.html).
Kumar Y. and Kumar S, Design and Development of Single Point Incremental Sheet Forming Machine, published at 26th AIMTDR conf.(IIT Guwahati), (2014), pp. 94.1-94.4[ISBN:978-8-19274-612-8].
Kumar A., Kumar S., & Yadav D.R., Review of Rubber based Sheet Hydro-Forming Processes, published at 26th AIMTDR conf.(IIT Guwahati), (2014), pp 101.1-101.5 [ISBN:978-8-19274-612-).
P. T. Gaikwad, Santosh Kumar, G. K. Lal (1999), Feature based Extrusion Die Design for Re-entry Cold Extrudable Shapes, Nat. Conf. On Agile Engineering at B.I.T., Mesra, Ranchi (Oct. 4-5).
Santosh Kumar & G. K. Lal (2000) Automation of Extrusion Process, Nat. Conf. On Manufacturing Challenges in 21^st Century, I.T.-BHU, Varanasi (Jan. 8-9)
Santosh Kumar (2000), Use of Feature Techniques in Automation: Nat. Seminar on Intelligent Computing & Software Engineering, I.T.-BHU, Varanasi (March 25-26)
Santosh Kumar & P.T. Gaikwad (2001), Shaped Wire Drawing: A Step towards Automation, Nat. Conf. On Convergence of Technologies by 2010, Arunai Engineering College, Tiruvannamalai (TN), (Jan. 20-22).
Santosh Kumar, P. K. Singh & J. N. Dube (2001), Effect of Tool Geometry on Land Stresses, 15^th Nat. Conf. of Prod. Engineers at M. P. state centre Bhopal, March 3-4
Santosh Kumar & G. K. Lal (2000), Adiabatic Temp. Model for Non Re-entry shapes Extrusion Proc. of 3^rd Nat. Conf. on Thermal Systems (TNCTS-2001) at I.T.-BHU, Varanasi, (Feb. 17-189)
N. Sarangi, S. Kumar, A. K. Jha & J. N. Dube (2002), A Dynamic Model for Milling Process, Proc. of XVI Nat. Conf. of Production Engineers (ETM-2002) at I.T.-BHU, Varanasi, Jan. 19-20, 2002
Santosh Kumar, A. K. Jha & J. N. Dube (2002), Thermal Behavior of Machine–tools and Machining Process: Proc. of XVI Nat. Conf. of Production Engineers (ETM-2002) at I.T.-BHU, Varanasi, Jan. 19-20,2002
S. Pande and S. Kumar, (2002), Development of a Manufacturing Process using Special Class Of Composite Material To Replace Wood Proc. of XVI Nat. Conf. of Production Engineers (ETM-2002) at I.T.-BHU, Varanasi, (Jan. 19-20 (548 -553)
Santosh Kumar, A. S Kakad and J. N. Dube, (2002),Parametric Studies on an Abrasive Jet Machining Setup :20^th All India Manufacturing Technology Design & Research Conference at BIT (Mesra) Ranchi during December 13-14, 2002.
Santosh Kumar & S. K. Prasad (2003), Review of Processes, Controls, Analysis, Modeling Techniques and Technology of Extrusion Process Fourth national Conf. on Thermal Systems, IT BHU (Jan 17-18)
S. Pande and S. Kumar (2003), Rapid Design & Manufacturing and its perspectives CMERI Durgapur (Jan. 19-20 (548 -553)
Tula A. K., Kumar S., Dube J.N and Jha A.K(2004), Numerical Simulation of Linear & Nonlinear Chatter Vibration in Lathe: 21^st AIMTDR Conference at VIT, Villore (TamilNadu) (India) during Dec. 20-22, 2004 (Accepted)
Santosh Kumar & S. K. Prasad (2003), Feature Based Design of Extrusion Process Using Upper-Bound And Finite Element Techniques For Extrudable Shapes: Int. Conf. on ‘Advanced Material Processing Technology 2003 (AMPT 03) School of Manufacturing Science, Dublin (IRELAND) (July 8-11,03)
Mehar K.K & Kumar S.(2005), Optimization of Extrusion Process through CAE & Experimentation: National Forging Seminar on ’Near Net Shape Forging (29-30 Sep., 2005) at I.I.Sc. Bangalore.

Details of Books/ Review/Research Reports/ Proceedings etc.: 11

Santosh Kumar , Sandeep Sangal, Prashant Kumar and Rajendra Prasad, Report on DIH-Project varanasi [Sanction project: IIT(BHU)/R&D/DIH-VP/2016-17/812/L dated 28.05.2016] on ‘Design development of a Portable Green Solar Cooker, pp 1-31, 2018.
‘Metal Forming: Technology and Process Modeling’, Edited by U.S. Dixit, R.G. Narayanan, ISBN: 978-1-25-900734-7, 978-1-25-900734-0 (Chapter 5: Metal Extrusion) Published by Tata McGraw Hill Education, 2013).
(Book Chapter 2: Incremental Sheet Forming (ISF) by Yogesh Kumar and Santosh Kumar in 'Topics in Mining, Metallurgy and Materials Engineering (Advances in Material Forming and Joining: 5th International and 26th All India Manufacturing Technology, Design and Research Conference, AIMTDR 2014), Edited by R. Ganesh Narayanan & Uday Shanker Dixit, (ISSN 2364-3307 (electronic) ISBN 978-81-322-2354-2 ISBN 978-81-322-2355-9 (eBook) Published by Springer, 2015) pp 29-46.
Sarang Pande & Santosh Kumar, TEXT BOOK on ‘Computer Aided Process planning for Rapid Prototyping: A generative process planning system and retrofitting of CNC Machine for Rapid Prototyping Manufacturing, LAMBERT ACADEMIC PUBLISHING (ISBN: 978-38383-8679-9), 2010.
Santosh Kumar, Report on DST Research Project [III.5 (109)/ 2001-SERC (ENGG)] on ‘Knowledge Based Automatic System for Near-Net Shape Manufactured Products using Extrusion’ , 1 – 474, 2006.
Santosh Kumar, Report on DST Research Project [SR/S3/MERC-07/2005 DATED 12.05.06] on ‘Design, Development & Fabrication of a Continuous Extrusion Machine for Thin Sheets, Tubes and Sections’, 1– 185, 2008.
Santosh Kumar, Report on UGC Research Project [No: F.31-50/2005 (SR) dated 31.03.06] on ‘Development of a Rapid Prototyping Machine using Mechatronic Controls’, 1 – 123, 2008.
Santosh Kumar, Banne AnnaSaheb Report (ISPAT productivity improvement) on Simulation studies of heat transfer and Liquid Steel flow Pattern in Ladle, 1 – 237, 2008.
Santosh Kumar, Anand Shanker, A. K. Agrawal, M. K. Ghosh, J.N. Dube and A. K. Jha, Proceedings- National Conference on Manufacturing Challenges in 21^st century, (Jan. 8-9, 2000) at Mech. Engg. Dept. IT BHU Varanasi
Santosh Kumar, A. K. Jha & J.N. Dube, Proceedings - AICTE-ISTE Summer School ‘Intensive Course on Bulk Metal Forming Processes’ (May 14-25, 2001) at Mech. Engg. Dept. IT BHU Varanasi, pp 1- 364.
Santosh Kumar, Proceedings - AICTE-ISTE Winter School ‘Rapid Design & Manufacturing: CAD/CAM/RP/RT/RE/CE’ (Dec. 27, 2003 to Jan. 6, 2004) at Mech. Engg. Dept. IT BHU Varanasi, pp 1-298

International total Presentation :36

S. No.	Date	Title of Conference or Institution	Title/Subject of presentation (if made)
1	12/12/2014	5th Int. 26th AIMTDR Conference at IIT-Guwahati, Assam INDIA, Dec 12-14	Design and Development of Single Point Incremental Sheet Forming Machine
2	12/12/2014	5th Int. 26th AIMTDR Conference at IIT-Guwahati, Assam INDIA, Dec 12-14	Review of Rubber based Sheet Hydro-Forming Processes
3	12/12/2014	5th Int. 26th AIMTDR Conference at IIT-Guwahati, Assam INDIA, Dec 12-14	Studies on effect of feedstock temperature in Continuous Extrusion
4	09/12/2021	3days Int. Conf. on Advances in Additive Manufacturing and Metal Joining 18th International and 29th AIMTDR Conf.	Development of a Clay 3D Printing Pen
5	10/12/2021	3days Int. Conf. on Advances in Additive Manufacturing and Metal Joining 18th International and 29th AIMTDR Conf.	Experimental investigation of Multistage robot-assisted Single point Incremental sheet forming of Al 6061 sheet
6	29/05/2020	2 Days International Conference on Aspects of Materials Science and Engineering ICAMSE-2020, Materials Today Proceedings	Finite element and micromechanical analysis of Glass/Epoxy Laminated Composite with Different Orientations
7	13/12/2018	7th Int. and 28th All India Manuf. Tech., Design and Res. Conf. 2018 AIMTDR 2018, Chennai, India.	Design Development of a Portable Green Solar Cooker
8	14/12/2018	7th Int. and 28th All India Manuf. Tech., Design and Res. Conf. 2018 AIMTDR 2018, Chennai, India.	Pull-Out Forming Experiments and Process Simulation
9	07/09/2018	8th International Conference Exhibition On 3D Printing Additive Manufacturing Technologies Bangalore, 2days	progress on Metal 3D Printing
10	06//04/2018	Int. Conf. On Contemporary research in mechanical engineering with focus on materials manufacturing, ICCRME2018	Mathematical modelling to predict mechanical properties of Pure Copper C 101 feedstock in continuous extrusion
11	16/12/2016	6th International amp 27th All India Manufacturing Technology, Design and Research AIMTDR, COE Pune	Studies on effect of Extrusion shoe groove length in continuous extrusion process
12	12/03/2015	Int. Conf. on Inside 3D printing show at World trade Centre Cuff Parade Mumbai,	Technology of Rapid Prototyping scope, perspectives recent applications
13	14/12/2012	25th AIMTDR Conference	Development of a Sheet Hydro forming Setup and Product Characterization
14	18/12/2011	3days International Conference on Agile Manufacturing Systems approach for engineering Agile of Organizations and processes	Development of a Sheet Hydro forming Setup and Product Characterization
15	19/12/2011	3days International Conference on Agile Manufacturing Systems approach for engineering Agile of Organizations and processes	Design and Fabrication of Fresnel Lens
16	15/12/2011	International Conference on Computational Methods in Manufacturing	Development in Continuous Extrusion of Alloys- A Review
17	01/07/2010	Int. Conf. on Recent Technology for Education T4E2010	Development of an innovative e-content generation process
18	12/12/2007	International Conference on Recent Advances in Composite Materials	Glass Fiber Reinforced Plastic Enriched with Aluminium Particulates
19	08/07/2003	3days Int. Conf. on Advanced Material Processing Technology 2003ampt03. School of Mfg. Sc., Dublin IRELAND	Feature Based Design of Extrusion Process Using Upper-Bound And Finite Element Techniques For Extrudable Shapes
20	24/02/2000	Int. conf. on Manufacturing ICM 2000, FEB 24-26, 2000, UNIV. OF ENG TECH. DHAKA BANGLADESH	Computer Aided Process planning for Cold Extrusion Process
21	20/10/1998	Third Japan-India Joint Seminar on Advanced, Univ. of Tokyo-Japan Oct 20-24, pp 130-137 5days	Feature Based Modelling of Cold Extrusion Process
22	07/12/2022	COPEN-2012 at IITK	Invited Talk to Participants- for AIMTDR2023 at IITBHU
23	02/12/2022	2days Additive manufacturing Show talk at Exhibition Centre, Hyderabad	Design Thinking Additive Manufacturing for Future
24	09/12/2023	AIMTDR 2023	Topology optimization and Model Analysis of Engine Bracket Arm using Additive manufacturing
25	09/12/2023	AIMTDR 2023	Development of a Mathematical Model for Sustainable Flow Shop Scheduling Problems
26	08/12/2023	AIMTDR 2023	Microstructural Mechanical studies of Managing steel fabricated by Laser powdered bed fusion and conventional processes A comparative study
27	10/12/2023	AIMTDR 2023	Extrusion of Non-symmetric shapes Simulation Experiments
28	09/12/2023	AIMTDR 2023	Additive Manufacturing of stainless steel 316L by Fused deposition modelling
29	08/12/2023	AIMTDR 2023	3D printing of Clay ceramics using Direct Ink writing DIW technique
30	10/12/2023	AIMTDR 2023	Direct Ink Whirring of medical grade silicon Nitride A review of material, method, applications and challenge
31	08/12/2023	AIMTDR 2023	Optimization of Die Design parameters for connecting rod using FEM and Taguchi Methodology
32	10.03.2021	ICAMEN 2021 3rd International Conference Manipal University, Jaipur	Advances in mechanical engineering and nanotechnology
33	19.12.2023	(ICEECG 2023)	International Conference on Exploring the Emerging World of Ceramics and Glass, CSIR- CGCRI
34	11.03.2024	CerAP2024	4th Global Ceramic Leadership Roundtable Ceramics for Frontier Sectors: Emerging Advances and Prospects CerAP2024, IIT Roorkee.
35	19.12.2024	(NPDSM 2024)	1st International Conference on New Product Development and Smart Manufacturing, MANIT Bhopal
36	28.11.2024	CERA4S	International Conference on Advanced Ceramics for Sustainability CERA4S, IIT Madras.

National Total Presentations:43

S. No.	Date	Title of Conference or Institution	Title/Subject of Presentation (if made)
1	24/05/2020	Nat. Workshop in Rajeev Gandhi Institute of Technology, Mumbai	Engineering Education the Industry A post COVID-19 Perspective
2	16/12/2019	3 days Indo-US Workshop on Metal Additive Manufacturing Technology gaps research directions, at Coimbatore	Metal Additive Manufacturing and the future
3	28/09/2018	2days BS workshop under IITBHU centenary year celebrations	Advance Centre for Green Manufacturing
4	06/04/2018	Second Regional Workshop Central Region under PMMMNMTT at IISER-Bhopal	2ND Annual meet PMMMNMPTT of TLC Tech
5	22/09/2018	Workshop on Advance Manufacturing Systems MITS, Gwalior	Additive Manufacturing of Metals
6	11/07/2017	Quarterly PMMMNMTT workshop at IGNTU Campus, Amarkantak MP	First Annual meet PMMMNMPTT of TLC Tech
7	15/08/2016	5 days Nat. Workshop on Solar Cooking at IIT BHU, Varanasi	Basics of Making Solar Cookers
8	17/06/2014	5 days STP on Micro manufacturing, Materials, Processes Systems	Forming of sheet without die and allied processes
9	16/08/2013	3 days National Symposium on Miniature Manufacturing in 21st Century, IITBHU	Miniature Manufacturing An Introduction
10	05/11/2012	AICTE-BARC Short term course on Micro manufacturing. IIT Kanpur	Micro manufacturing Scope applications
11	26/04/2012	Nat. Seminar on Intellectual Property Right Senate Hall Swatantrata Bhawan BHU Varanasi	Know about Patenting Rules
12	28/02/2009	Nat. Conf. on Advances in Mechanical engineering, at Moradabad institute of Technology, Moradabad UP	A recent slicing procedure for prototyping processes sting Forming Processes
13	17/04/2006	3 days Indo-US Workshop on Rapid Manufacturing, at International Centre-TERI complex, Bangalore	Development of a Retrofitted Rapid prototyping Machine
14	03/08/2006	3 days Altair CAE Users Conference on Innovation through Simulation, Bangalore	Automation of Material Flow in Extrusion Dies through simulation
15	30/09/2005	National Forging Seminar on Near Net Shape Forging at BIT Ranchi	Optimization of Extrusion Process through CAE Experimentation
16	19/09/2002	UGC Refresher course on Environmental Sciences at staff college at BHU	Recent trends in Manufacturing
17	26/12/2004	1st Int. 21st AIMTDR Conference at VIT-Vellore	Numerical Simulation of Linear and Nonlinear Chatter Vibration in Lathe
18	05/07/2004	QIP short term course on Application of FEM in Manufacturing	An FE based Rigid Plastic Formulation for Die Design of 3D Generalized Shaped Extrusion
19	27/12/2003	7days Winter School on Rapid Design Manufacturing CAD/CAM/RP/RT/RE/CE refresher course	Integrated Product Design Development Process
20	29/12/2003	7days Winter School on Rapid Design Manufacturing CAD/CAM/RP/RT/RE/CE refresher course	Rapid Design Manufacturing An overview
21	06/01/2004	7days Winter School on Rapid Design Manufacturing CAD/CAM/RP/RT/RE/CE refresher course	An overview of Rapid prototyping Rapid Tooling with process Selection
22	09/03/2004	2nd Refresher Course on Environmental Sciences Staff college BHU 20 days	Role of Green manufacturing for clean environment
23	18/10/2004	QIP Short term course on Advanced Machining Processes	Micro forming processes in manufacturing
24	19/01/2003	2days Nat. Conf. On Rapid Design Manufacturing, at CMERI Durgapur	Rapid Design Manufacturing and its perspectives
25	22/02/2003	2days Fourth National Conf. on Thermal Systems, at IIT BHU	Review of Processes, Controls, Analysis, Modelling Techniques and Technology of Extrusion Process
26	19/01/2002	Proc. of XVI Nat. Conf. of Production Engineers ETM-2002 at I.I.T.-BHU 2 days	A Dynamic Model for Milling Process
27	19/01/2002	Proc. of XVI Nat. Conf. of Production Engineers ETM-2002 at I.T.-BHU 2 days	Thermal Behaviour of Machine tools and Machining Process
28	19/01/2002	Proc. of XVI Nat. Conf. of Production Engineers ETM-2002 at I.T.-BHU 2 days	Development of a Manufacturing Process using Special Class Of Composite Material To Replace Wood
29	19/01/2002	Proc. of XVI Nat. Conf. of Production Engineers ETM-2002 at I.T.-BHU 2 days	Group Technology in a Light Machine Shop-A case study
30	13/12/2002	20th All India Manufacturing Technology Design Research Conference at BIT Mesra	Parametric studies on an Abrasive Jet machining setup
31	20/01/2001	2 days Nat. Conf. On Convergence of Technologies by 2010, Anna University	Shaped wire drawing A step toward Automation
32	03/03/2001	15th Nat. Conf. of Prod. Engineers, IIT-BHU	Effect of Tool Geometry on Land Stresses
33	14/05/2001	Proc. of Summer School on Intensive Course on Bulk Metal Forming Processes, IIT-BHU	Metal Forming an Overview
34	15/05/2001	Proc. of Summer School on Intensive Course on Bulk Metal Forming Processes, IIT-BHU	Computer Aided Process Planning System for Cold Extrusion Process
35	17/05/2001	Proc. of Summer School on Intensive Course on Bulk Metal Forming Processes, IITBHU	Analysis of Cold Extrusion Dies for Non re-entry product shapes
36	19/05/2001	Proc. of Summer School on Intensive Course on Bulk Metal Forming Processes, IIT-BHU	Formability criterion in metal forming limit diagram
37	17/02/2000	Proc. Of 3^rd Nat. Conf. On Thermal System	Adiabatic Temp. Model for Non-Re-entry shapes Extrusion
38	08/01/2000	Nat. Conf. On Manufacturing challenges in 21^st Century, ,I.I.T -BHU	Automation of Extrusion Process
39	26/03/2000	Nat. Seminar on Intelligent Computing Software Engineering, I.I.T-BHU	Use of Feature Techniques in Automation
40	04/10/1999	Nat. Conf. on Agile Engineering at B.I.T., Mesra	Feature based Extrusion Die Design for Re-entry Cold Extrudable Shapes
41	06/12/1991	DAE-UGC Nat. seminar on Ind. Eng. Management, Dayalbagh educational Institute	Optimum Path generation for Articulated 5-DOF Arm Robot Manipulator
42	03/02/2023	Puducherry College Engineering, Puducherry, Kerala	Metal 3D Printing and future of Manufacturing
43	10/10/2022	IDAPT funded 5days Lecture series at PEH, IIT-BHU	PROGRESS ON ADDITIVE MANUFACTURING

Contribution to Journal and Books:

	Details
Books authored
Editor in Chief
Editorships	Editorships CSIR- Regional Research Lab Journal, Bhopal, Proc. of All India Machine Tool Design and Research
Peer reviewer for	Int. J of Prod Res, Int. Journal of Material Processing Technology, Int. Journal of Manufacturing Technology & Management, J of Mech Sc, J of DRDO (India), Journal of IE(I), SERB (DST), NRDC) \| Govt Of India(NRDC) , AIMTDR etc.
Member of the International Advisory Board	Indian ceramic Society, India
Other (Specify)	BOOK- Santosh Kumar, TEXT BOOK on ‘Manufacturing Engineering’, AICTE Technical book for 2nd year Diploma 3rd semester course (ISBN: in process), 2022. (Book submitted to AICTE, New Delhi) BOOK- Sarang Pande & Santosh Kumar, TEXT BOOK on ‘Computer Aided Process planning for Rapid Prototyping: A generative process planning system and retrofitting of CNC Machine for Rapid Prototyping & Manufacturing, Lambert Academic Pub (ISBN: 978-38383-8679-9), 2010. Book Chap [‘Metal Forming: Technology and Process Modeling’, Edited by U.S. Dixit, R.G. Narayanan, ISBN: 978-1-25-900734-7, 978-1-25- 900734-0 (Chapter 5:Metal Extrusion) E-Book Chapter [Incremental Sheet Forming] by Yogesh Kumar and Santosh Kumar ISBN 978-81-322-2354-2 (eBook) E-Book Chapter [Pull-Out Forming: Experiments and Process Simulation by S. Kumar (pp 29-51) , ( 978-981-32-9416-5, E-Book Chapter [Pull-Out Forming: Experiments and Process Simulation by S. Kumar (pp 29-51) in Advances in Forming, Machining and Automation, Editors M. S. Shunmugam&M. Kanthababu ( 978-981-32-9416-5, 978-981-32-9417-2 First Online: 24 November 2019, Part of the Lecture Notes on Multidisciplinary Industrial Engineering book series (LNMUINEN), Pub: Springier- Singapore. E-Book Chapter [Additive Manufacturing technologies and Post-processing, design optimization, and material considerations for Reliable Printing by Pankaj Kumar Singh, Santosh Kumar, and Pramod Kumar Jain] [Editors: Kalim Deshmukh, S.K. Khadheer Pasha, Kishor Kumar Sadasivuni, ‘Nanotechnology Based Additive Manufacturing: Product Design, Properties and Applications’ Wiley Int Pub ISBN: 3527349847, 9783527349845]

International academic exposure, if any:

S.No.

Academic Assignment Type

Post / Assignment

University/Organization

Area of Assignment

From Date

To Date

Duration

International

Participant LEAP 2019-IIT Mumbai

NTU- Singapore

Leadership for Academicians Programme

Mar 18,

2018

Mar 24,

2018

7 days,

International

Participant LEAP 2020-

IITBHU (as Co-coordinator)

JBS-Cambridge (London)

Leadership for Academicians Programme

Jan 20,

2020

Jan 24,

2020

5 days,

International

Paper presentation in 15th Global Conf. on Sustainable manufacturing GCSM-2017

Israel Institute of

Technology, Haifa, Israel

PAPER PRESENTATION - SUSTAINABLE MANUFACTURING

Sep 25,

2017

Sep 27,

2017

3 days,

International

METAL FORMING

Dublin City University, IRELAND

RESEARCH PAPER PRESENTATION

Jul 8,

2003

Jul 11,

2003

4 days,

International

Participant shaping9

international conference at Warsaw Poland

Warsaw University of Technology and ECerS

Research paper presentation

Sep 24,

2024

Sep 27,

2024

days,

: List of Patents (granted/ in process) in last five years (Calendar years 2012-2016) - 3

Sl. No	Status	Title of patent	Name of investigator	Awarding org.	No., Date of Award	Registration no
1	Awarded	Robot Assisted High speed Incremental Sheet Hydro forming Machine	Kumar S. & Kumar Y	IIT office (BHU)	486952, Dec 31, 2023	201711011195 3.04.2017(published)
2	Awarded	Incremental Sheet Hydro forming Machine	Kumar S. & Kumar Y	Patent office	561599, Feb 28, 2025	3312/DEL/2014 17/11/2014 (filled)
3	Awarded	'Sheet Hydro forming setup for producing the Titanium material for cup shape products	Kumar S. & Fariborz F.	at Indian patent office New Delhi (Application no : 1667/DEL/2014	2014	Published 2016

Courses taught (course number, title, level, class strength – semester wise)

Course	Level	Strength	Semester	Developed course
ME 429: Unconventional Manufacturing Processes	UG	12	II
ME 4113: Computer Integrated Manufacturing Systems	UG	71	I
ME 4103: Machine Tool & Manufacturing Systems	UG	71	I
ME454/ME 4110: Rapid Design & Manufacturing	UG	18	I	yes
ME 431: Flexible Manufacturing System	UG	20	I
ME 5255 Metal Working Technology	PG	17	II	yes
ME 5252: Unconventional Manufacturing Processes	PG	16	II
ME 5153: Mechanics of Metal Forming	PG	18	I
ME552/ME 5158: Tech. of Competitive Manufacturing	PG	21	I	yes
ME564: Additive Manufacturing	PG	12	I	yes
ME4142: Robotics	UG	22	summer
ME 5114: Computer Aided Design	PG	12	I
ME 5257: Robotics & Automation	PG	18	I
HU101: Human Value I	UG	26	II
HU102: Human Value II	UG	22	II

New courses designed or curricula prepared

Course	level	strength	semester	Developed course
ME 5158: Technology of Competitive Manufacturing	PG	21	I	yes
ME 4110: Rapid Design & Manufacturing	UG	18	I	yes
ME 72xx:Micro and Nano Manufacturing (new)	PG	20	II	yes
ME 7xxx: Manufacturing Automation (new)	PG	20	II	yes
ME66: Integrated Product Design &Development	PG	16	II	yes

Teaching laboratories designed

Laboratories	level	semester	Developed Lab with manual
ME 2402 ME tab	UG	II
ME 3301 ME Lab	UG	I
ME 3401 ME Lab	UG	II
ME 5303 Prod. Lab	PG	I	yes
ME 5406	UG IDD	II
ME 4301: CAD LAB.	UG	I	yes
ME 4406 ME Lab	UG IDD	II
ME 569 Prod. Lab	PG/IDD	I	yes

Major innovation in Teaching with supporting documents:

Sl no.	Details of innovation in teaching	Period
1.	Developed MHRD supported e-content & videos in the area of manufacturing technology for UG and PG students and industry users [course 1 on Mechanics of metal forming (40 Video lectures of 40 hours- refer: http://content.inflibnet.ac.in/index.php/content/index/5579388de41301a13bb41622]: & 2 on Technology of Metal working (21 Video lectures of 21 hours: refer http://content.inflibnet.ac.in/index.php/content/index/5579388de41301a13bb41649 ) - These courses are on E-Acharya course portal of MHRD	2010-12-
2.	Developing MOOC course on 'Additive manufacturing' funded by TLC (PMMMNMTT/MHRD), IIT(BHU) - Pilot Project	2017-18- completed

Academic / Teaching experience & responsibilities

S.No.

Type

Designation/Post Held

Organization

From Date

To Date

Experience Duration

Nature of Work/Duties

Academic/Teaching

Reader in Mech. Eng. Dept.

IT BHU

Feb 11,

2000

Feb 12,

2008

8 years,

TEACHING & RESEARCH

Academic/Teaching

Sr. Lecturer Mech. Eng. Dept

IT BHU

Sep 10,

2000

Feb 11,

2008

7 years, 5 months,

TEACHING, RESEARCH,

CONSULTANCY

Academic/Teaching

Lecturer in Mech. Eng. Dept

ITBHU

Sep 10,

1992

Sep 9,

2000

8 years,

TEACHING RESEARCH

Academic/Teaching

Lecturer in Mech. Eng. Dept

HBTI Kanpur

Sep 10,1988

Sep 9, 1992

4 years

Teaching & Research

Academic/Teaching

Project Engr.

Rubber Factory Bareilly UP

June 29,1986

Oct 29, 1986

4 months

Project executive

Thesis Ph.D.) Supervision (at all the organization that you have worked with)

Name of Student/ Research scholar	Title of thesis awarded from IIT(BHU)	Year of Completion
Mr. Sarang Pandey	A Generative Process Planning System and CNC Retrofitting for Rapid Prototype Products	2007
Mr. D. K. Sinha	Design Development & Simulation of a Continuous Extrusion Machine Setup	2015
Mr. Anil Kumar	Casting & Characterization of Magnesium Alloy based Metal Matric Composites	2018
Mr. FariborzForouhandeh	Development of a Sheet Hydro forming process for Metals & Alloys	2013
Mr. Yogesh Kumar	Design Development of a Incremental Sheet Hydro-forming Machine Setup	2019
Mr. Ashutosh Kr. Srivastava	Flow forming of Aluminum based Alloys- Modeling & Experimental studies	2022
Mr. Abhishek Kumar	Development of a rubber-based sheet hydroforming process: Experimental investigations and Numerical simulation	2018
Mr . Ravi .P . singh	Design & Development of a Robot-Assisted Incremental Sheet Hydro-forming Machine Setup	2023
Mr. Meraz Ahmad	Development of a Tabletop Tube Hydro-forming Machine: Design, Fabrication & Experiments	2023
Mr . Narendra Kr Jha	Developement of Futuristic Composites and studies on their Machinibility	2023
Mr. Sidhharth Yadav	Solidification Characteristics of Die Cast A308 Aluminum Alloy under Different Vibratory Conditions	2023
Pankaj kr . singh	Mechanical, Corrosion, and Biological Behaviour of Additively Manufactured Ti-6Al-4V Alloy	2024

M.Tech. Thesis: Supervision (at all the organization that you have worked with)

Sl. No.	Name of Student/ Research scholar	Title of thesis	Doctorate or Master’s level	Year of Completion/ in progress)
1	Mr. Y.K. Sahai	Computer Aided Design for a Water Hammer Forming Setup	M. Tech	1995
2	Mr. P. Gaikwad	Shaped Wire Drawing Using Feature based Upper Bound Technique	M. Tech	1999

3	Mr. Sarang Pandey	Development of a Manufacturing Process using Special Class of Composite Material to Replace Wood	M. Tech	2002
4	Mr. Shashi Kant Pd.	A finite Element Analysis for Steady State Hot/ Cold Extrusion using generalized velocity field with UBT	M. Tech	2002
5	Mr. Sanjesh Kumar	Parametric Studies on a Water Hammer Forming Set-uP	M. Tech	2002
6	Mr. Bhagchand K.	Study of Flexural Properties of Jute-Polyster based Composite material using Virtual Testing	M. Tech	2003
7	Mr. B. Nayak	Design & Fabrication for Shaped Extrusion Tooling & Experimental study Virtual Design and Analysis of a Confirm extrusion Set-up	M. Tech	2003
8	Mr. D. K. Sinha	Design, Fabrication, Instrumentation and Experiments for Shaped Extrusion under Cold/ Hot Working Condition	M. Tech	2003
9	Mr. Vijay, P.	Computer Aided Design and Drawing of Solid & Hollow Extrusion Dies for Generalized Shapes	M. Tech	2004
10	Mr. Ashok Gupta	Generalized Upper Bound Analysis for Tube Extrusion and Experimental Verification	M. Tech	2004
11	Mr. Manish Malpani	Optimization of Extrusion Process through Experiments & CAE Simulation	M. Tech	2004
12	Mr. Kishor K. Mehar	Generation of Bearing Design rules for Hot extrusion of Shapes	M. Tech	2005
12	Mr. Rakesh K. Tripathi	Reconstruction of 3D Models from 2D Orthographic Views in Open GL and application to Tool design	M. Tech	2005
13	Mr. Piyush Garg	3D Generation of Extrusion Processes and CAPP	M. Tech	2005
14	Mr. Rahul Chauhan	Computer Aided Modeling of Metal Flow during Forging of Preform	M. Tech	2005
15	Mr. Anupum Gupta	Design & Development of Con-Cast-Extrusion Setup using CAE Process	M.Tech	2008
16	Mr. Akash Shukla	Analysis and Simulation of Tube Hydro forming Process	M.Tech	2007
17	Mr. Bathina Sreenivasulu	Continuous Casting of Aluminum Rods	M.Tech	2007
18	Mr. Anil Kumar	Development of Functional Casting Process: analysis & Simulation	M.Tech	2008
19	Binayaka Nahak	Development of a Sheet Hydro Forming Setup	M.Tech	2010
20	Mr. Ashutosh Tiwari	Design & Development of Solar Cooker	M.Tech	2010
21	Mr. Vivek. Roy	Design & development of a CNC Lathe attachment	M.Tech	2011
22	Mr. Utkarsh Mishra	Design Development and CNC Manufacture of a Fresnel Lens	M.Tech	2012
23	Mr. Topkar Omkar Prakash	Simulation and analysis of Sheet Hydro-forming Process	M.Tech.	2013
24	Mr. Mukesh Kumar	Development of milling & profile cutting attachment of CNC Machine	M.Tech.	2013
25	Mr. Prashant Mishra	Design &fabrication of wire cut EDM attachment: Experiment & optimization	M.Tech.	2015
26	Mr. Taranjeet Singh	Flow forming of Metals : Simulation, Fabrication & Experiments	M.Tech.	2015
27	Mr. Ashish Singh.	Tube Hydro forming : Simulation Studies & Fabrication	M.Tech	2014
28	Mr. Manish Kr.	Development of freeform surfaces from 2D images for manufacturing	M.Tech.	2014
29	Mr. S. K. Rungta	Computer Aided Process Planning system for Sringback in torsion	M.Tech.	2015
30	Mr. Vikash Kumar	Analysis of Sheet Metal Hydro forming & Experiments	M.Tech.	2017
31	Mr. Kushara Tiwari	Analysis of Factors affecting accuracy of 3D printed product	M.Tech.	2017
32	Mr. Sandeep Kumar Gupta	Incremental Sheet forming	M.Tech..	2018
33	Vijay Kushwaha	Extrusion of soft alloy it's experiment and validation	M.Tech	2017-18
34	Anshuman Singh	Analysis and simulation of tube hydro forming of Aluminum and it's alloys with experiment.	M.Tech.	2018

S.No.	Client/Organisation's Name	Nature of Project	Duration of Project	Amount of Grant (In Rs.)
1	DRDL Hyderabad (running)	Manufacturing of Complex Titanium Assembly Part for Missiles using Fabrication, Simulation Testing Prototyping studies	3 Year(s) 10 Month(s) 12 Day(s)	4747000
2	IDAPT Hub, IITBHU	Development fabrication of an Oxygen Concentrator	424 Day(s)	50000
3	DRDL-Hyderabad INDIA	Development Of Complex Aluminum Shell Part Using High Pressure Die Casting	2 Year(s) 02 Month(s) 07 Day(s)	2494000
4	Min. of education, MHRD	Setting of Teaching Learning Centre Technical under PMMMNMTT Scheme	1755 Day(s)	74500000
5	BRNS, Mumbai	Technology Development and fabrication of Table top CNC Machine for Micro-tube hydro forming with process optimization	1890 Day(s)	4932000
6	DST SERB	Design Development of an Incremental Sheet Hydro forming Machine Setup	1661 Day(s)	4900000
7	DRDL-Hyderabad INDIA	Development of Rubber based Sheet hydro forming Setup 2016-18 9.42	861 Day(s)	942000
8	DIH-Project Varanasi	Design Development of a Portable Green Solar Cooker	733 Day(s)	556000
9	DIC-DIH Institute project	Fabrication of a Machine for 3D printing filament production Show Casing of 3D Printing Technology	435 Day(s)	200000
10	DRDL, Hyderabad, INDIA	Development of micro-Sheet hydro forming process for Missile Components	792 Day(s)	946000
11	MHRD-ICT, New Delhi	To prepare e-content videos in the area of manufacturing technology for UG and PG students and industry users	912 Day(s)	1200000
12	DST-SERC Research Design,	Development and Fabrication of a Continuous Extrusion Machine for Thin Sheets, Tubes Sections	897 Day(s)	1600000
13	UGC Major research	Development of a Rapid Prototyping Machine using mechatronic Controls	772 Day(s)	933000
14	DST FIST	Development of Computational Mechanics Laboratory	1918 Day(s)	3200000
15	DST SERB	Knowledge Based Automatic System for Near-Net Shape Manufactured Products Using Extrusion	1198 Day(s)	1400000
16	AICTE MODROBS	Flexible Manufacturing System Lab development	820 Day(s)	1000000
17	Serb-ANRF (running)	Vacuum cum Ultrasonic assisted Warm Incremental Sheet Forming of Titanium Alloys: Process Development and Experiments	2025-27	35.75

Major roles (in brief)
- Chairman & Coordinator, IIT(BHU) Main Library from September 5, 2018 - cont..
-Coordinator, PMMMNMTT project for TLC since Dec 2015 to Nov 2017.(for students programs)
-Chairman & Coordinator, Induction program Outreach cell, IIT(BHU) since 2017-
Member DPGC, 2015-2017
Members DUGC, 2018 -
Member DFAC (Mech) 2015-2-16 and jan 2018 -
Member DFAC (HSS) 2016-2018
Mentor UHV courses I & II - 2014-2018

Chairman & Coordinator, Teaching Learning Cell since Dec 2013 to Nov 2017. .(for students programs)
Coordinator QEEE program (2014-2015) .(for students programs)
Member PAN IIT 2010 team of IIT (BHU)
Member of IIT (BHU) Alumni Committee 2014
Member IIT (BHU) Convocation Committee 2013-14
Member PhD/ M.Tech. Admission committee 2014-2015

S.No.

Type

Designation/Post Held

Organization

From Date

To Date

Experience Duration

Nature of Work/Duties

Administrate

ACTING HEAD

MECH, ENG DEPT

Aug 2,

2021

Aug 1,

2024

3 years,

Administrative

Head of the Department, - Teaching Learning Cell,

IIT(BHU)

IIT BHU

Dec 1,

2013

Nov 30,

2017

4 years,

Administrative

HEAD OF DEPT., Teaching Learning Centre, IIT(BHU)

IIT BHU

Nov 13,

2015

Mar 31,

2020

4 years, 4 months,

Administrative of TLC & Building

Administrative

Professor In-charge, Main Library, IIT(BHU)

IIT BHU

Sep 5,

2018

Sep 4,

2020

2 years,

ADMINISTRATIVE

Administrative

PROFESSOR INCHARGE,

Main Workshop, IIT(BHU)

IIT BHU

May 17,

2019

Sep 21,

2019

4 months,

ADMINISTRATIVE

Administrative

PROF. INCHARGE, Main

Workshop, IIT(BHU)

IIT BHU

Sep 4,

2020

Jan 14,

2023

2 years, 4 months,

ADMINISTRATIVE

Administrative

Warden (Rajputana Hostel) IT-BHU

IT BHU

Jul 12,

2008

Jul 11,

2010

2 years,

ADMINISTRATIVE

Administrative

MEMBER of Academic Council /Senate

KNIT

SULTANPUR

Jun 2,

2017

Jun 3,

2018

1 year,

ACADEMIC

Administrative

MEMBER SENATE

IITBHU

Jun 12,

2013

Apr 18,

2024

10 years,

10 months,

ACADEMIC &

RESEARCH & ADMIN.

Administrative

MEMBER, Academic Council

MMMUT,

Gorakhpur

Jun 16,

2017

Jun 15,

2018

1 year,

ACADEMIC

Administrative

MEMBER BOARD OF

GOVERNOR (NOMINEE of

Director IITBHU)

MNNIT

ALLAHABAD

Jun 1,

2018

Jul 1,

2019

1 year, 1 month,

ACADEMIC

Administrative

Member of Professional Academic Bodies NOMINEE (of IITBHU))

Rajkiy Eng. College Azamgarh

May 10,

2019

May 8,

2020

11 months,

ACADEMIC

Administrative

MEMBER, PROF. ACADEMIC BODY

Rajkiy Eng. College, Banda

May 3,

2019

May 2,

2020

1 year,

ACADEMIC

Administrative

MEMBER IN POSITIONS AS DFAC, IAC, IFAC, DPGC, DUGC, BOS, EC & BOG, UG-CRC etc.

NIT, IIT

Mar 12,

2013

May 11,

2021

8 years, 2 months,

ACADEMIC, RESEARCH, COUNCELLING

Administrative

HEAD

MECH. ENG.

DEPT, IIT(BHU)

Aug 2,

2021

Aug 1,

2024

3 years,

ADMINISTRATIVE

Administrative

Chairman Furniture Purchase committee

IIT (BHU) VARANASI

Jun 12,

2019

May 25,

2024

4 years, 11 months,

For arranging purchase authority of the Institute

Administrative

Chairman Precision Eng. Hub

IIT (BHU) VARANASI

Jun 16,

2022

Aug 25,

2024

2 years, 2 months,

managing the Advance manufacturing facilities to users

Administrative

Member IPR committee

IIT (BHU) VARANASI

May 20,

2022

Aug 25,

2024

2 years, 3 months,

Patent facilitation committee members

Organised as TLC chairman & Coordinator:

Six days FDP on ‘’Tools & Practices for Delivering ICT based course contents’’ Coordinators: TLC & PMMMNMTT team during Oct. 20-25, 2016.
Three Days “Harmony Workshop”was held on 28-30 Dec, 2016
1^st FDP Lecture Series was held on 28 January 2017.
Three Days “Harmony Workshop”was held on 3-5 Feb, 2017
2^ndFDP Lecture Series was held on 15 February 2017.
One day Training program on MOOC for FACULTY, Coordinators: TLC & PMMMNMTT teamduring Feb. 25-26, 2017.
One day brain storming workshop on ‘’Efficient grading system (Assessment) for FACULTY’’ Coordinators: TLC & PMMMNMTT teamduring Feb. 25-26, 2017.
Three Days “Harmony Workshop”was held on 28-30 March, 2017.
Two Days Workshop on Promoting Co-operative & Active Learning in the Classroom was held on 8-9 June, 2017
FDP on Teaching Learning was held on 18-22 July, 2017.
Interactive Half Days Workshop on Taking Research To Common People was held on 24 July, 2017.
TA / TUTOR Orientation Program 2017was held on 9-11 Aug, 2017.
Six Days “Nat. workshop on doing MOOCs with mooKIT”was held on 22-23 Sep, 2017.
TA / TUTOR Orientation Program 2017was held on 9 Sep, 2017.
TA / TUTOR Orientation Program 2017was held on 26 Sep, 2017.
Six Days National Workshop on “FDP: Nano-fluid & its Engg. Application "was held on 06- 11 Nov, 2017
“e-Content Development &Three days workshop on Making of Appropriate Cooking device for Rural India” was held on December 12-14, 2017.
Six Day STTP on “QIP Short term course on Additive Manufacturing : Theory & Practice”, March 16-22, 2017.
Six days training Workshop on “Research Methodology for Research students & Faculty members” Mar. 24-29, 2017.
Three Days Workshop on “Making of Solar Cookers”, 3-5 July, 2016
Half Day Workshop on “Essence on Vipassana Meditation for Achieving Concentration” Sep. 03, 2016
Two days Training program on ‘’MOODLE for TA/FACULTY’’ Sep. 17-18, 2016 (with dr. NS Rajput).
Five days National Workshop on FDP on “Teaching-Learning Best Practices’’ Coordinators: Santosh Kumar (TLC), P. Ghosh & team from IITM [under Dr. Edamna Prasad], Dec. 12-16, 2016.
Three days workshop on ‘Brainstorming on Humanities, (Oct 16-18, 2013).
One day workshop on ‘Best teaching practices in Teaching-Learning-Effective tutorials & teaching’ – Jan 27, 2014.
Three days Harmony workshop for ‘Research Scholars of iit(bhu)’, (Feb 28- March 2, 2014).
Three days workshop on ‘Design & Innovation‘, (March 7-9, 2014)
National Workshop on, Mathematical Modeling and Computer Simulation (NWMMCS – 2015), March 20-21, 2015
National SYMPOSIUM on Research Methodology for Future Researchers (RMFR – 2015) March 22, 2015.
National Workshop on 'Faculty Development Program (FDP-2015) March 29, 31, 2015.
One day Brain storming session on ‘Best teaching practices in Teaching-Learning & Effective tutorials & teaching’ – Jan 27, 2015.
Four months, IIRS workshop, Aug, 10 – Nov 27, 2015 (Coordinator- NS Rajput)
QEEE Live Course on “ Pythen for Beginners”, 10 oct. – 19 Nov, 2015 (Coordinator- NS Rajput)
Two days workshop on 'Research Method & Skills', 4-5 Dec, 2015
Two days workshop on 'Mooks with mOOkit', 22-23 Dec, 2015
10 days workshop on 'Gian-Micro fluidics', Jan 5-16, 2015 (Coordinator- P Ghosh)
Two months IIRS, 11 Feb – 15 March 2016 (Coordinator- NS Rajput)
Short workshop on “ How to make Poster & Poster Presentation”,16 March 2016
Short workshop on “ How to make Poster & Poster Presentation”, 30 March 2016

Details of Courses Attended:

Three days workshop on 'e-Content Development & Making of Appropriate Cooking device for Rural India (Dec 12-14, 2017)
7 days QIP Short term Course on "Additive Manufacturing: Theory & Practice" during March 16-22, 2017 , at IIT(BHU) Varanasi, India
Three days Conf on '6th International Conference on Human Values in Higher Education', Feb 10-12, 2017 at IIT-Kanpur, India.
Three days world Conference on '6th Solar Cookers international Conf 2017 , during Jan 16-18, 2017 , at Vadodara (Gujrat), India.
Two days National workshop on ' Pandit Madan Mohan Malviya National Mission on Teachers & Teaching (PMMMNMTT), Dec 16-17, 2016 at SGTB Khalsa College, Univ of Delhi, India
Three days workshop on 'Making of Solar Cookers (July 3-5, 2016) at TLC , IIT(BHU) Varanasi
(Jan 22-23, 2016) Two days Symposium on ‘National Workshop on ‘Teaching-Learning in Higher Technical Education’ at Teaching-Learning Centre, IIT-Madras.
(May 26-28, 2015) Three days Workshop on ‘Quality Initiatives in Technical & Higher Educational Institutions', at Engineering staff college of India, Hyderabad.
(June 17-21, 2014) Five days sponsored Short Term Course on ‘MICROMANUFACTURING: Materials, Processes & Systems’ at Mech. Engg. Dept, MNNIT Allahabad.
(September 6, 2014) One day Workshop on ‘Modular Object Oriented Dynamic Learning Environment (MOODLE-2014)’ at Teaching-Learning Cell IIT (BHU) Varanasi.
(June 17-21, 2014) Short term course on 'Micro Manufacturing: materials, process & systems (MMPS-2014)', at MNNIT, Allahabad.
(Sep, 6, 2014) one day Workshop on 'Modular object oriented dynamic learning environment (MOODLE- 2014)', at IIT (BHU)
(June 12 to Aug 2, 2014) Two week ISTE Workshop on 'Pedagogy for effective use of ICT in Engineering education' (under NMEICT (MHRD) by IIT Mumbai (as workshop coordinator from IIT(BHU). (attended through AVIEW)
(August 21-23, 2014) Three days short term Continuum education program on ' Expo CD 2014' at IIT Mumbai under Continuing Education & Quality Improvement Program (CE&QIP).
(Dec 17-18, 2013) Two days training workshop on ‘Quality Enhancement in Engineering Education (QEEE)’ held at IIT-Madras under MHRD New Delhi.
(Nov 5-10, 2012) Six days AICTE-BARC sponsored Short Term Course on ‘Micro-manufacturing 'at Mech. Engg. Dept.,IIT-Kanpur.
(Dec 16-19, 2012) Four days International Conference on ‘Agile Manufacturing’ at Mech. Engg. Dept.,IIT (BHU) Varanasi.
(April 12, 2012) One day Workshop on ‘Intellectual Property Right Cell’ at Senate Hall (Swatantrata Bhawan) BHU Varanasi.
(28^th Feb- March 1, 2009) Two days National Workshop on ‘Advances in Mechanical engineering at Mech. Engg. Dept., Moradabad Institute of Technology, Moradabad (UP).

Invited Talks:

1. Invited EXPERT talk on ' Additive manufacturing of Metals' in 2 days TQIP workshop on 'Advance Manufacturing Systems( AMS 2018)' on October 27, 2018 at MITS Gwalior .
2. Invited EXPERT talk on 'Advances in Sheet Metal Forming' in 2 days TQIP workshop on 'Advance Manufacturing Systems( AMS 2018)' on October 28, 2018 at MITS Gwalior .
3. Invited EXPERT talk on ' Advances in Forming Processes' in Short Term course ON Advances in Materials & Manufacturing (AMM 2018)' during Oct 12-16, 2018 at MNNIT Allahabad (TEQIP III sponshored).
4. Invited talk on ' Innovation in Manufacturing' in NATIONAL CONF. ON TECHNOLOGY DEVELOPMENT FOR GRASS ROOT INNOVATORS' during September 30 - Oct 1, 2018 at IIT (BHU), sponsored by ME Deptt & CST UP..
5. Invited talk on ' Developments in Digital forming methods: setup, simulation, analysis & experiments' in INDO-JAPAN BILATERAL SYMPOSIUM ON FUTURISTIC MATERIALS & MANUFACTURING ' during July 16-17, 2018 at IIT MADRAS.
6. Invited talk on ' CNC & Robotc Technology' on June 29, 2018 during Faculty Development Program ' under [Advancements in Manufacturing Technologies: Mechatronics, Automation and Robotics], Dr. A.P.J. Abdul Kalam Technical University, Lucknow, Uttar Pradesh (SRMSCET, UNNAO).
7. Invited talk on 'Additive Manufacturing' on June 30, 2018 during Faculty Development Program ' under [Advancements in Manufacturing Technologies: Mechatronics, Automation and Robotics], Dr. A.P.J. Abdul Kalam Technical University, Lucknow, Uttar Pradesh (SRMSCET, UNNAO).

Participation and contribution in National/ International academic and professional programme:

S.NO	Participation and contribution Area	National / International	Number (s)
01	Plenary Lectures Invited Talks	International	6
02	Plenary Lectures Invited Talks	National	30
03	Congresses attended	International	1
04	Congresses attended	National	1
05	Examinership etc.	International	5
06	Examinership etc.	National	32
07	Conducted FDP/ winter- summer schools /symposium /seminar etc.	National	77
08	Conducted FDP/ winter- summer schools /symposium /seminar etc.	International	10

- Awarded merit certificate for the Invited talk on 'Advances in Forming Processes' in Short Term course under 'Advances in Materials & Manufacturing (AMM 2018)' during Oct 12-16, 2018 at MNNIT Allahabad (TEQIP III sponshored).
- Awarded CERTIFICATE OF MERIT for the Invited Talk 'Advancements in Manufacturing Technologies: Mechatronics, Automation and Robotics, During June 26-30, 2018 at Dr. A.P.J. Abdul Kalam Technical University, Lucknow, Uttar Pradesh (ME Deptt, SRMSCET, UNNAO).
- Teachers award from Iran Embassy 2015 (having Guided PhD student (Mr. F Feriborz) from IRAN.
- Awarded CERTIFICATE OF MERIT for the article 'A Transfer Molding Process using Particulate Composite material and Virtual Testing' published in Mech. Eng. J. IE(I) of by IE(I) Kolkata, 2010.
- Awarded CERTIFICATE OF MERIT for 'Hostel excellence completion' in the appreciation of work as Warden (Rajputana Hostel), 2009.
- Awarded best paper of the session for paper ‘Recent development of hydro forming: A review, Proc. ICAM, Vol I, pp 6-12, 2012, IIT (BHU) Varanasi.
Under Govt. MHRD QIP Scholarship Completed Ph.D. under QIP scheme (1995-1998)
- As a reviewer of Journals: Int. J. Of Prod Res., (ii) Int. J. of Mat. Proc. Tech., (iii) Int. J. of Man. Tech. & Mgt., iv) J. of Mech. Sciences, v.) J. of DRDO (India)Letter of appreciation for Expert guest Speaker in QIP STC on 'Additive Manufacturing : Theory & Practice' , at QIP Centre IIT(BHU), March 16-22, 2017.
- Letter of appreciation for Evaluating article 'Modelling of Extrusion of Square Section of Al-Mg-Si Alloy by Finite Element Analysis', IE(I) Kolkata, March 1, 2017.
- Letter of appreciation for Evaluating article 'Process Parameters Optimization in Single Point Incremental Forming', IE(I) Kolkata, March 1, 2017.
- Life membership of 'Additive Manufacturing Society of India (AMSI) Bangalore 560085, 2016.
- Life Membership of Professional Bodies: ISTE, New Delhi, System Society of India, Fellow IE (I), MES (IIT-BHU), RP society of India, Sheet Metal forming Research Association (SMFRA), IIT Mumbai

Honours / Awards & Fellowships for outstanding work: National/International

S.No	Name of Award/Fellowship	Elected/Honorary Fellow	Awarded by	Year of Awarding
1	Letter of appreciation for Contribution as Reviewer of original English AICTE Technical Books based on AICTE model cumiculum on Manufacturing Eng.	Elected	AICTE, New Delhi	2023
2	Letter of appreciation for Contribution as Reviewer of original English AICTE Technical Books based on AICTE model curriculum on Materials Engineering	Elected	AICTE, New Delhi	2023
3	Merit certificate for attending the Leadership for Academicians Program-2020	Elected	IIT-BHU 2020	2020
4	Awarded Merit certificate for attending the Leadership for Academicians Program-2019	Elected	IIT-Mumbai	2019
5	Awarded Merit certificate for attending the Leadership for Academicians Program-2019	Elected	IIT-Mumbai	2019
6	Springer Best Paper, Award at the 7th International and 28th All India Manufacturing Technology, Design, and Research Conference	Elected	Anna university CHANNAI	2018
7	Best Paper, Award of the conference AIMTDR 2018	Elected	Springer-Singapore	2018
8	Letter of appreciation for Evaluation of proposals	Elected	IEI Kolkata	2018
9	Letter of appreciation for Evaluation on of proposals	Elected	IEI Kolkata	2017
10	Teachers award for supervising PhD thesis	Elected	Iran Embassy	2015
11	best paper Award of the sessionICAM-2012	Elected	IIT BHU Varanasi	2012
12	Certificate of Merit for the best paper article of the year	Elected	IEI Kolkata	2010
13	Awarded the Fellow of IE India	HONORARY FELLOW	IE India Kolkata	2010
14	Certificate of Merit for Hostel excellence as Warden IT hostel	Elected	Award committee, IITBHU	2009
15	Awarded the Membership of IE India	HONORARY MEMBER	IE India Kolkata	2005
16	Awarded the QIP fellowship for PhD program	Elected	MHRD Govt of India	1995
17	Awarded CERTIFICATE OF MERIT for the Invited Talk 'Advancements in Manufacturing Technologies Mechatronics, Automation, and Robotics	Elected	Dr. A.P.J Abdul Kalam Technical University Lucknow Pradesh ME Deptt, SRMSCET, UNNAO	2018
18	Awarded merit certificate for the Invited talk on 'Advances in Forming Processes' in Short Term Elected course under 'Advances in Materials Manufacturing	Elected	MNNIT Allahabad	2018
19	Awarded CERTIFICATE OF MERIT for the Invited Talk 'Advancements in Manufacturing University, Technologies Mechatronics, Automation and Robotics	ELECTED	Dr. A.P.J. Abdul Kalam Technical 2018 'Advancements in Manufacturing University, Technologies Mechatronics, Automation and Robotics Lucknow, Uttar Pradesh ME Deptt. SRMSCET, UNNAO	2018
20	Letter of appreciation for Expert guest Speaker in QIP STC on 'Additive Manufacturing Theory Practice, March 16-22	Elected	QIPCentre IITBHU	2017
21	Letter of appreciation for Evaluating article 'Modeling of Extrusion of Square Section of Al-Mg-Si Alloy by Finite Element Analysis	Elected	IEI KOLKATA	2017
22	Letter of appreciation for Evaluating article 'Process Parameters Optimization in Single Point Incremental Forming	Elected	IEI Kolkata	2017
23	Awarded CERTIFICATE OF MERIT for the article 'A Transfer Molding Process using Particulate Composite material and Virtual Testing' published in SEC C	ELECTED	IEI Kolkata	2010
24	Awarded best paper of the session for paper Recent development of hydro forming A review, Vol I, pp 6-12	Elected	IIT BHU Varanasi 2012	2012
25	Awarded CERTIFICATE OF completion' in the appreciation of work as Warden Rajputana Hostel,	Elected	BHU HOSTEL ADMINISTRATION	2009
26	Letter of appreciation for Keynote speaker 'Future of Metal Additive Manufacturing and its challenges! Elected PUDUCHERRY IND IA	elected	Director, SMVEC, Madagadipet PUDUCHERRY INDIA	2023
27	Certificate of Appreciation for Technical Talk on 'Natural Process of Manufacturing Additive Manufacturing	elected	IE INDIA Kolcutta	2023
28	28 Most Valuable Paper Award Honored	Honored	Journal of 2023 Magnesium Alloys	2023
29	Certificate of Appreciation for delivering Prof. B. B. Bansal Memorial Lecture on Impact of Digital Manufacturing in the Indian Economy	Honored	The Inst. of Engineers India, Memorial Lecture on Impact of Digital Manufacturing in the Indian Economy Varanasi Local Centre	2023
30	Certificate for chairing a Technical Session on Additive Manufacturing	Elected	President, AIMTDR 2023 at IITBHU	2023

Laboratory :

1. Additive Manufacturing Laboratory (ME) - in April 2018
2. Computer Aided Design & Manufacturing Lab - in 2001-2007
3. Incremental Sheet hydroforming laboratory (production)- in May 2015

Technology Transfer:

1. CONCAST Machine- to DST (SERC)
2. Tube Hydro-forming Machine - to BARC Mumbai
3. Sheet hydroforming Machine - to DRDL Hyderabad
4. Robot-Assisted Incremental Sheet hydroforming Machine Setup
5. Multi-Functional 6- axis CNC Machine - to UGC

Prof. Santosh Kumar
April 6 , 2025

List key consulting assignments undertaken

S. No.	Client/Organisation's Name	Nature of Assignment	Duration of Assignment
1	Kanhar , UP, Nirman Khand-3 Sonbhadra	Longitudinal steel welded structure Girder, ultrasound testing of welds 7.78 LACS PI SANTOSH KUMAR Co-PI DR. AMIT SUBHASH SEDBALE 2022	0 Year(s) 03 Month(s) 14 Day(s)
2	Omeera Doors, Varanasi	FRP Mould development for composite Doors	1 Year(s) 11 Month(s) 09 Day(s)
3	Ispat Industries Mumbai	Design. Development, hot metal simulation and Fabrication of a Motorized Ladle top cover	1 Year(s) 01 Month(s) 19 Day(s)
4	Ispat Industries Mumbai	Simulation studies of Heat Transfer and Liquid steel flow patterns in ladle	0 Year(s) 11 Month(s) 29 Day's)
5	Diesel locomotive Works Varanasi	Value Analysis of Engine block CAD modelling	0 Year(s) 07 Month(s) 06 Day(s)
6	Banaras locomotive Works Varanasi	IoT industry 4.0 application in BLW	0 Year(s) 04 Month(s) 10 Day(s)

Position of Chairs:

S.No.	Name of Chair	Name of agencies/departments involved	From Date	To Date	Duration	Any other Details
01	Chairman and coordinator	Teaching learning cell (IIT BHU)	Jun 1,	Nov	6 years, 5	TO COORDINATE PMMMNMTT FOR
02	Coordinator, Induction Program Outreach cell IIT BHU	IIT BHU	May 15,2015	Apr 13,2019	3 years,10 months	To Start induction Program outreach cell , At IIT (BHU)
03	Convener, National coordination Committee induction Programme, AICTE	AICTE New Delhi	April 27,2018	June 13,2019	1-year 1month	To coordinate AICTE student Induction Programme
04	Chairman purchase committee for 3d Printers	Director iit bhu	March, April 4 2021	31 ,2023	1 year 11 months	For purchase of 3d Printer of Metal, Ceramics, composite, extrusion, SLS, SLA AND ACCESSORIES FOR Precision Engineering Hub
05	Convenor an organizing Sectretary AIMTDR 2023	Mech Eng. Department IIT Bhu	Dec 8,2023	Dec10, 2023		It is prestigious international conference
06	Chairman high value sophisticated instrument purchase committee	Iit bhu	Aug ,2021	Dec 12,2023	2year 4 month	For deciding the equipment needed for iit bhu
07	Chairman Furniture Purchase Committee	IIT BHU	May 21,2020	April 19,2024	3year 10 months	For Hostels and guest house
08	Professor in charge iit bhu main workshop	Iit bhu	Nov 20,2019	July 8,2023	3year 7 month	For Planning of workshop

Important MoUs formulated for academic collaboration:

S.No.

MoUs Formulated

Name of agencies/departments involved

Year of MoU

Any other Details

Teaching Learning Centre

MHRD NEW DELHI

2015

TO SRART TLC(TECH) AT IITBHU, UNDER PMMMNMTT TILL MARCH 2021

Centre for Green Manufacturing

DRDL HYDERABAD

2019

TO START COLLEBORATION OF DEFENCE IN GREEN MANUFACTURING

Involvement with formulation of academic programmes:

S.No.	Nomenclature of Innovative Academic Programmes formulated	Date of approval by Academic Council	Year of Introduction
1	Student Induction program AT IITBHU	Jun 12, 2015	2015
2	MEMBER, NEW UG-CRC, IITBHU	Aug 1, 2015	2013
3	MHRD VIDEO LECTURES	Jun 12, 2012	2010 AS PROJECT-on Mechanics of Metal forming (40 hours)
4	Pilot MOOC course	Jun 12, 1019	2018 Pilot MOOC course ON ADDITIVE MANUFACTURING
5	Curriculum & Instructional Innovation module	Jun 10, 2019	2018 TO START-Curriculum & Instructional Innovation module AT IITBHU
6	JOINT DEGREE MANAGEMENT PROGRAM WITH	Dec 15, 2022	2022
7	AICTE Technical Book 2nd year Diploma 3^rdsemester course on 'Manufacturing Engineering'	Jul 21, 2022	2023

S. No.	Date	Title	Name of Magazine/Newspaper
1	23/02/2023	Expert gathering at AIMTDR on Additive Manufacturing at IIT BHU	Hindi Newspaper- Dainik Jagran vns.
2	09/12/2017	Inauguration of 22nd Jeevan Vidya Conference	Hindi Newspaper- Dainik Jagran vns.
3	20/10/2006	BHU IT Now developed an e-bycycle	Hindi Newspaper- Hindustan Dainik vns.
4	15/05/2001	Intensive Course on Bulk Metal Forming, launched at IT-BHU	Hindi Newspaper- Aaj vns.
5	08/12/2023	INAUGULATION OF AIMTDT 2023 INT.CONFERENCE	DAINIK JAGRAN- Dainik Jagran vns.
6	11/12/2023	CLOSING FUNCTION OF AIMTDR 2023	DAINIK JAGRAN- Dainik Jagran vns.

Participation and contribution in relevant area in Technical Education:

S.No.

Relevancy Type

Organization/Institution

Area of Specialization

Visiting

Professor

ISPAT industries, Dolvi, Mumbai (for setting R &D section on steel making)

R&D CONSULTANT

SELECTION COMMITTEE MEMBER

At:IIT(BHU), IIT Patna, NITTTR Chandigarh, NIT’s: Allahabad,

Jalandhar, Bhopal, Hamirpur, KNIT-Sultanpur etc; -Member Board of Studies at: KNIT-Sultanpur, MMMUET-Gorakhpur etc. -PhD Examiner at: IIT-Delhi, IIT-Guwahati, IIT-BHU, NIT-Allad., NIT-Bhopal, NIT-

Hamirpur, PEC-Chandigarh, IIITDM-Jabalpur, NIT Patna, NIT tritchi, Marwadi University-Gujrat, UGC ND etc.

Mechanical Engineering, Production &

Industrial Engineering Product Design Dev., Additive Manufacturing, Metal forming, Unconventional manufacturing, Machine tool & tool design, CAD/CAM, Simulation of Manufacturing processes etc.

Resource Person

At IIT-Madras, IIT Mumbai, IIT-Guwahati, IIT-Kanpur, IIT-Delhi; NIT:Alld.- Jameshdpur-Jalandhar-Patna-Hamirpur,PEC-Chandigarh, Aligarh Univ., AICTE-New Delhi, MIT-Muradabad, Dayalbagh Edu. Trust, JEPEE Inst. of Tech, Guna , Marwadi University-Gujrat etc

Mechanical Engineering, Production &

Industrial Engineering Product Design Dev., Additive Manufacturing, Metal forming, Unconventional manufacturing, Machine tool & tool design, CAD/CAM, Simulation of Manufacturing processes etc.

PHD

EXAMINER

at: IIT-Delhi, IIT-Guwahati, IIT-Mumbai, IIT-BHU, NIT-Allahabad., NIT-Bhopal, NIT- Hamirpur, PEC-Chandigarh, IIITDM-Jabalpur. JUET-Guna, DEI, dayalbag, etc.

Mechanical Engineering, Production &

Industrial Engineering Product Design Dev., Additive Manufacturing, Metal forming, Unconventional manufacturing, Machine tool & tool design, CAD/CAM, Simulation of Manufacturing processes etc.